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Blog Post

Iron Kadhai: Cooking Safety, Rust Prevention & Comparison w/ Non-Stick

Iron Kadhai: Cooking Safety, Rust Prevention & Comparison w/ Non-Stick

Iron kadhais (or kadais) have been a traditional part of Indian and South Asian kitchens for centuries. With the rising popularity of modern non-stick cookware, many home cooks wonder: Is iron kadhai good or bad for you? The answer lies in how it’s used and maintained.

Iron kadhais are generally good for you. When seasoned and cared for properly, they not only cook food evenly but also release small amounts of iron into your meals, which can be beneficial—especially for those with iron deficiencies. Unlike non-stick pans that often contain chemical coatings like Teflon, iron kadhais are chemical-free and naturally non-toxic.

Here are some of the options we have:

12” Iron Karahi

11” Iron Karahi w/ Lid

That said, cooking in an iron kadhai does require attention. Improper use can lead to rust, discoloration of food, and off flavours. Let’s break down the safety, care, and differences between iron kadhais and non-stick cookware.

 

Is It Safe to Cook with Rusty Pans?

The short answer is no, it’s not safe to cook in rusty pans—including an iron kadhai—without first removing the rust.

Rust is oxidized iron, and while ingesting a small amount accidentally won’t harm most people, consistent consumption is not recommended. Rusty cookware can also harbour bacteria and affect the taste and texture of food.

If your kadhai has rust, don't panic—it can often be restored with a bit of elbow grease. Scrub off the rust using a steel wool pad or scrubber, wash thoroughly, dry immediately, and re-season it with oil before use.

 

Why Does Food Turn Black in Iron Kadai?

If your food is turning black when cooked in an iron kadhai, it’s usually due to:

·       Excess iron leaching into acidic foods

·       Residual oil and burnt food particles sticking to the surface

·       Improper seasoning or not enough oil during cooking

The blackening is more common when cooking acidic or moisture-heavy dishes. While a bit of black residue isn’t harmful, it can affect flavour and presentation. Proper seasoning and regular cleaning can reduce this issue.

 

Is It Okay to Cook Tomatoes in Iron Kadhai?

Tomatoes are acidic, and cooking them in an iron kadhai can cause a reaction that affects both taste and colour.

So, is it okay to cook tomatoes in iron kadhai? Occasionally—yes. But frequent cooking of acidic foods like tomatoes or vinegar-based sauces can wear away the seasoning layer of the iron and cause metallic flavours.

If you do cook tomatoes in it, make sure your kadhai is well-seasoned. To protect both your cookware and the taste of your dishes, limit the use of highly acidic ingredients or consider using a different pan like this SS version for such recipes.

 

Can We Cook Raw Banana in Iron Kadhai?

Yes, raw banana (plantain) can be safely and deliciously cooked in an iron kadhai.

In fact, frying raw banana in an iron kadhai helps it retain a firm texture and achieve a beautiful golden crust. It's non-acidic, making it a great ingredient choice for iron cookware.

Just ensure the pan is preheated well and oiled properly to avoid sticking.

 

Can We Boil Water in Iron Kadai?

You can boil water in an iron kadhai, but it’s not recommended for frequent use.

Boiling water doesn’t harm the kadhai, but it can strip the seasoning layer if done often. If you must boil water in it (e.g., for cleaning or steaming purposes), make sure to dry it immediately after and apply a thin layer of oil to prevent rust.

For boiling tasks, it's better to use stainless steel like one that we have or dedicated boiling pots.

 

Is It Okay If Cast Iron Has Rust?

Iron and cast iron are similar in this context. So, is it okay if cast iron has rust? Technically, it’s not ideal, but it can be fixed.

Rusty cast iron should not be used for cooking until it’s restored. Fortunately, rust on cast iron or an iron kadhai doesn’t mean you need to toss it. Follow these steps:

1.       Scrub off all the rust.

2.       Wash with mild soap (just this once).

3.       Dry it thoroughly.

4.       Apply a layer of cooking oil.

5.       Heat it in the oven or on the stove to re-season.

With proper care, your kadhai can last for generations.

 

How to Avoid Rusting of Iron Kadhai?

Preventing rust in your iron kadhai involves simple but consistent care:

·       Always dry the kadhai immediately after washing.

·       Avoid soaking it in water.

·       After drying, apply a thin layer of oil to prevent oxidation.

·       Store it in a dry place.

·       Re-season periodically by heating oil in the pan and letting it coat the surface.

Never store cooked food in the kadhai, especially overnight, as moisture and acid can cause rust and strip seasoning.

 

Is Iron Kadai Better Than Non-Stick?

When comparing iron kadhais to non-stick pans, both have their strengths and weaknesses:

 

Health Impact:

·       Iron Kadhai: Releases iron; natural material.

·       Non-Stick Pan: Made with synthetic coatings like PTFE (Teflon).

 

Durability:

·       Iron Kadhai: Can last for decades with proper care.

·       Non-Stick Pan: Typically lasts 1 to 3 years.

 

Heat Retention:

·       Iron Kadhai: Excellent heat retention.

·       Non-Stick Pan: Moderate heat retention.

 

Cooking Versatility:

·       Iron Kadhai: Great for frying, sautéing, and deep frying.

·       Non-Stick Pan: Best for quick, low-oil meals.

 

Care Needed:

·       Iron Kadhai: Requires regular seasoning and maintenance.

·       Non-Stick Pan: Easy to clean and maintain.

 

Toxic Risk:

·       Iron Kadhai: Non-toxic and chemical-free.

·       Non-Stick Pan: Can release toxic fumes if overheated.

 

So, is iron kadai better than non-stick? If you're comfortable with a bit more care and love the idea of natural cooking, iron is a great choice. If convenience is your top priority, non-stick might suit you better.

However, for long-term health, eco-friendliness, and durability, iron wins hands down.

 

Final Thoughts

Iron kadhais are a timeless, sustainable choice that can elevate your cooking while offering nutritional benefits. While they require a bit more attention than non-stick pans, the rewards are worth it: better flavour, iron intake, and the satisfaction of using a cookware piece that might outlive your other kitchen gear.

With proper use, your iron kadhai will become an indispensable part of your culinary tradition.

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